If you spend enough time walking plant floors (I do), you quickly learn where yield is won or lost. For many food oil refined unit companies, that “make-or-break” point is the flaking stage—right before pressing or solvent extraction. The right machine turns tempered seeds into flat, uniform flakes; the wrong one creates headaches and higher hexane bills.
Origin: Dingzhou City, Hebei Province, China. This automatic embryo rolling (flaking) machine is built to prep vegetable oilseeds—soybean, rapeseed, cottonseed, sunflower, peanut—so extraction hits its stride. I like that it’s not flashy; it’s practical and serviceable, which operators quietly appreciate.
| Parameter | Spec (typical, real-world may vary) |
|---|---|
| Capacity | ≈ 3–10 t/h per unit (seed-dependent) |
| Flake thickness control | ≈ 0.25–0.35 mm; ±0.05 mm under stable feed |
| Main motor | ≈ 18.5–55 kW |
| Roll material | Alloy steel rolls, surface hardness ≈ HRC58–62 |
| Service life | 7–10 years with proper maintenance |
| Compliance | Supports HACCP, ISO 9001/22000 frameworks |
Typical flow: cleaning → dehulling/conditioning (moisture ≈ 10.5% ±0.5%) → flaking → cooking → pressing or solvent extraction → DTDC → refining (degumming, neutralization, bleaching, deodorization) → winterization/filling. In house tests showed flakes at 0.30 mm with soybean reduced residual oil after pressing by ≈1–2% versus thicker flakes—your mileage may vary with seed variety and prep.
Advantages: steady flake uniformity, easier operator tuning, and, to be honest, less drama during night shifts.
| Vendor | HQ | Focus | Certs (typ.) | Lead time |
|---|---|---|---|---|
| Dingzhou-based maker (this model) | Hebei, China | Flaking/prep line equipment | ISO 9001, CE (varies) | ≈ 30–60 days |
| Myande/Similar | Nanjing, China | Turnkey extraction/refining | ISO, ASME on request | Project-based |
| Goyum/Comparable | Chandigarh, India | Pressing lines, seed prep | ISO, CE (varies) | ≈ 25–55 days |
Options include roll diameter/length, automatic gap control, magnet/metal trap integration, explosion-proof motors for hexane areas, and food-grade seals. QA typically references AOCS methods for moisture and oil content; acid value (ISO 660) and peroxide value (ISO 3960) guide refining targets. Many customers say live SPC dashboards help them catch drift early.
A mid-size sunflower plant upgraded flaking, held flakes at ≈0.28–0.32 mm, and reported extractor percolation stability and a modest solvent drop (≈3–5%) over 90 days. Not magic—just consistency. That’s what food oil refined unit companies quietly chase day after day.
Bottom line: before you add more towers or bigger deodorization, dial in prep. For most food oil refined unit companies, a stable, serviceable flaker pays back faster than you expect.